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Rose Acre Case Study Egg Inventory Management System

Real-time Egg Inventory Management Improves Traceability and Efficiency across 20 Facilities.

ROSE ACRE FARMS CASE STUDY

Rose Acre Farms (RAF) faced issues identifying product shortages due to their inability to accurately track the company's inventory in real time. RAF selected CAT Squared's Egg Inventory System to provide their team with real-time tracking and traceability for both inventory and shipping processes.

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WHAT'S INSIDE?

improvement

IMPROVED ORDER ACCURACY

Order accuracy increased and fulfillment time decreased due to having real-time visibility of dry-goods and finished-product inventory.

efficiency

INCREASED INVENTORY CONTROL

Locations can track containers, build loads to ship with pick lists that identify the location of the oldest product, and receive both transfers and returns into inventory.

 

reduction

ERP INTEGRATION

The CAT Squared MES (Manufacturing Execution System) seamlessly manages communication between Rose Acre Farm's ERP system and plant-floor devices.

visibility

IMPROVED PROCESS VISIBILITY

Management can track product from the grader, entering and leaving each cooler, and through shipping and receiving from all 20 facilities in real-time.

 

accuracy

IMPROVED DATA ACCURACY

Post implementation, data collection is almost entirely paperless. The purchasing and sales departments have real-time reports to know what supplies need to be ordered and what products can be sold.

traceability

IMPROVED TRACEABILITY

Previously, mock recalls were performed in three hours; now, Rose Acre Farms can do a material audit in less than one hour and a product audit in less than 15 minutes.