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Improve Traceability, Yield, Compliance

Labeling | Pack-out | Palletizing

Automated system prevents labeling errors, improves traceability, minimizes downtime

 

Automated Labeling Solution for Pack-out and Palletizing enforces GS1 Traceability Standards
 

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Labeling | Pack-out | Palletizing

CAT Squared’s Label Manager enables plants to design and manage any number of label formats, customized by product, customer, or batch run. These labeling systems retrieve data from SQL database fields and support GS1 traceability, UCC barcode standards, and RFID.

Labels are first created in an industry-standard design application such as BarTender. This user-friendly designer allows teams to customize fonts, images, bar codes, database fields, languages, layouts, positioning, and other design elements.

Once labels are designed, they are exported to CAT Squared’s Label Manager and associated with specific products. Labels can be centrally managed and replicated across multiple plants, preventing errors and inconsistencies. Labels may also be assigned an activation date to automatically transition them into production.

Pack-out and Palletizing solutions range from manual to high-speed automated in-motion weigh-and-label systems. These in-motion systems include automatic print-and-apply features and label verification, allowing more than 30 cases per minute to be weighed and labeled without operator intervention. A weigh-price labeling option is also available for variable-weight items.

Mobile wireless scale/printer combinations can be used to pack out products that do not run on in-line labeling systems. Store-and-forward technology lets each labeling station operate without continuous network connectivity, minimizing downtime and maximizing throughput.

Production data can be integrated into the Production Control Module, providing a real-time view of production, yield, and give-away. When utilized in conjunction with the Warehouse Management System, it delivers comprehensive control over product movement, inventories, and traceability. Management can monitor real-time reporting and data visualizations via the Executive Dashboard application for single- or multi-plant oversight.

Benefits

  • Ensures compliance with GS1 Sunrise 2027 requirements for adopting 2D barcodes
  • Minimizes downtime and maximizes throughput by operating offline when network connectivity is interrupted
    Reduces labeling errors on the plant floor
  • Speeds up label changes and prevents mismatched labels by centralizing label design and updates
  • Delivers real-time visibility of plant-floor activity, including production progress, yields, and giveaway
  • Eliminates duplicate data entry and streamlines workflows through seamless integration with ERP systems

Features

  • Operates offline to allow continuous labeling even without a network connection
  • Enables creation, management, and customization of labels (customer-, product-, or batch-specific) with real-time updates
  • Seamlessly integrates with CAT Squared production modules and existing ERP systems
  • Prints labels with 2D barcodes that encode dynamic information such as pack dates, expiration dates, and lot numbers
  • Offers a user-friendly touchscreen interface with programmable hotkeys for fast product selection
  • Facilitates box-end, consumer unit, batch, and weigh-price labeling
  • Supports static or in-motion labeling
    Includes multi-label and auto-palletizing options
  • Provides full RFID support